1.Definition
SPC(Stone Plastic Composite) decorative film is a crucial component of 7mm waterproof HDF flooring,providing both aesthetic appeal and surface durability.
2. Manufacture craft
- Design and Printing:
- Design Creation: The first step involves creating a digital design that mimics natural materials such as wood, stone, or any other desired patterns.
- Gravure Printing: Using gravure printing technology, we transfer this design onto a base film.
- Base Film Selection:
- Material Choice: We select the base film, typically made from PVC (polyvinyl chloride) or other suitable plastic materials, for its durability and flexibility. Consequently, this choice ensures the film’s effectiveness in the final product.
- Quality Control: The base film must be of high quality, free from defects and impurities to ensure a smooth and consistent final product.
- Surface Coating:
- Protective Layer Application: A protective coating, often UV (ultraviolet) curable, is applied to the printed film. This coating provides additional durability, scratch resistance, and protection against fading due to UV exposure.
- Curing Process: We then pass the coated film through UV curing equipment, which hardens the protective layer. Consequently, this process enhances the film’s resistance to wear and tear.
- Embossing:
- Texture Addition:To give the film a realistic feel and appearance, we apply an embossing process. As a result, this technique adds texture that closely mimics natural materials.This involves pressing the film with textured rollers to create a 3D surface pattern that mimics the texture of natural materials.
- Alignment: We must precisely align the embossing with the printed design to ensure that the texture matches the visual pattern. Consequently, this alignment guarantees a seamless and realistic appearance.
- Final Lamination:
- Laminating to Core: We then laminate the decorative film onto the SPC core board, which consists of a mixture of limestone (calcium carbonate) and PVC.
- Quality Inspection: The laminated product, featuring a 7mm waterproof HDF core, is inspected for any defects or inconsistencies in the film application. This ensures that the final product maintains both its structural integrity and moisture-resistant properties, meeting the highest quality standards.
3.Main features of SPC decorative film with 7mm waterproof HDF
- Diversified design: Provide a variety of colors, textures and patterns to choose from, can simulate wood grain, marble, metal and other material effects.
- High durability: With good wear-resistance, scratch resistance and chemical resistance, can maintain long-term beauty.
- Easy to clean: The surface is easy to clean, strong anti-fouling ability, not easy to be contaminated with dust and fingerprints.
- Environmental safety: Made of environmentally friendly materials, in line with international environmental standards, does not contain harmful substances, safe and healthy.
- Easy installation: With an adhesive layer, we make installation easy as you can directly paste it onto the substrate’s surface. Consequently, this method is suitable for various shapes and sizes of substrates.
4.Advantages of SPC Decorative Film Made with 7mm waterproof HDF
- Improve appearance: By using SPC decorative film, the appearance of the product can be significantly improved and its market competitiveness can be increased.
- Cost effective : Compared to using natural materials such as wood or stone, Deco Film costs less and is easier to replace and maintain.
- Strong flexibility : Can be customized according to the specific needs of customers to meet personalized and diversified market needs.
5.Application of SPC Decorative Film made with 7mm waterproof HDF
- Furniture industry : As a waterproof HDF supplier, we offer durable, moisture-resistant fiberboard for cabinets, wardrobes, tables, and chairs, providing both protection and aesthetic appeal for furniture surfaces.
- Building materials : Used in wall panels, ceilings, doors and Windows and other building decoration materials.
- Automotive interior : Widely used in automotive instrument panels, door panels, seats and other parts of the decoration, to enhance the beauty of the interior environment.
- Electronic products : Used for laptop computers, tablets, mobile phones and other electronic equipment shell decoration.
6.Decorative design
- Wood grain Series : Simulate various wood textures, such as oak, walnut, cherry, etc., suitable for furniture and interior decoration.
- Stone series : Simulate marble, granite and other stone textures, suitable for building materials and furniture surfaces.
- Metal series : With metallic luster and texture, suitable for high-end decoration and electronic product shell.
- Solid Color Series : A variety of solid color options are available for a variety of decorative needs.
7.Technical Support
- Custom Service: Provide professional design and customization services, according to customer needs to develop unique patterns and colors.
- Technical training: To provide customers with installation and maintenance of technical training to ensure the best use of products.
- After-sales service : Perfect after-sales service system, timely solve the problems encountered by customers in the process of use.